Archive for the 'Guitar 905 – The Auction Guitar' Category

Guitar 905 – Finish Polishing, Fret Install

May 17, 2010

I finished sanding and buffing the finish and moved on to fret install.

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I’m installing up to the 13th fret, dabbing a little water and white glue into the slots and pounding the frets in on the vise.  100517fretinstall2

I was a bit worried about the lacquered binding and the inlay, but both held up very well under mad hammering.

I installed the tuning machines as well.  I need to devise a secure surface to pound in frets 14 through 20 so as not to flex or break the fretboard overhang.

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Guitar 905 – John Pays a Visit

May 6, 2010

Today the recipient of the auction guitar dropped by to check the progress.  John along with his wife and daughter are visiting from Colorado and had a chance to see the guitar for the first time.

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Guitar 905 – Pics for Phinney

April 17, 2010

Phinney auction folks have requested photos of 905 for their brochure and website to show last year’s guitar as an example for this year’s auction.  John will be in town for the first week in may, so I’ll have his guitar ready.  I’ll ask the auction folks if they would like it onsite during the auction for an example.


April Showers Bring May Flowers

April 1, 2010

2 guitars have just come out of the cure phase for the lacquer.  This week I begin the process of cutting and buffing.   They look great, no gaps left to fill, and they should buff up nicely.

Guitar 905 and 906

February 14, 2010

Just finished application of the sixth coat of lacquer for both guitars.  Minimum of 6 more coats before setting aside to cure for 7 to 14 days.

Guitar 905 and 906 – A few new images

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Guitar 905 and 906 – Second Pass

February 5, 2010

Waited a few hours then went back into spray booth to apply second coat of sanding sealer.

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Guitar 905 and 906 – Sanding Sealer

February 5, 2010

Ventured into the new spray booth today for the first time.  Got both guitars sanded down and masked and applied first sanding sealer coat of lacquer.  After it dries I’ll give a quick scuff of scotch-brite before applying the pore filler.  I should be able to do a first coat of pore filler this afternoon.  I’m going to apply several coats of pore filler as previous experience showed one was not enough to get a glass-like surface for the hardwoods.

Two views of Guitar 905, the Walnut OM:

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Now 906, the Koa Parlor:

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Guitar 905 and 906 – Neck shaping, end graft, fretboard install

January 19, 2010

Doubling up on two guitars is working well, as the tasks I perform on one are repeated on the other and the muscle memory benefits both.  After installing the neck bolts I moved on to further shaping of the necks and fine tuning the joint between the neck and the body.  Getting both down to fine flush joints was fortunately easy and the result was more than acceptable.  I bound each fretboard, radius sanded and flattened the back of each fretboard.  I bolted each neck onto the appropriate guitar (careful not to Frankenstein them), and rechecked the neck angle, making sure the neck and body were aligned and that there was a 2mm gap between a straight edge laid on the fretboard and the body at the bridge location.  I then checked, with the fretboards resting on the neck, that the gap was 7 to 8mm.  If not, I would either have to adjust the neck angle or thin the fretboards to get this gap.  Well, my friends, experience is paying off.  The gap was there, was right, on both guitars, and I needed no further adjustment.

I unbolted the necks from the body and attached the fretboard.  Here’s what 905 looks like after gluing and wrapping with a long elastic (excellent as it applies lots of pressure, and self centers).

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This will dry overnight before I remove the band and begin to scrape and shape the neck further.

Earlier today I did the same for 906, and the neck/fretboard came out of the band about an hour ago.  Nice result, and you can see the fretboard bound with curly maple.

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Both necks are still Stephen thick.  I’ve had the tendency to keep my necks thicker than they should eventually become.  Thicker from fretboard through back of the neck.  It stems from fear of taking too much off.  But….I really know how thick these necks should be, and there’s nothing amiss from further shaving after the fretboard has been installed, which is exactly what’s next on the agenda.

Neck shaving, final sanding, then these guys go into the spray booth.  I’m going to defer the fret install until after the finish spray.  New approach, as I always installed frets then sprayed.  I like this as I can easily mask the fretboard without frets.  With frets, it’s a tedious masking process, and I’m lazy.  The only thing I can think that would make this a bad decision is that there might be some potential finish cracking when pounding in the frets.  But that problem exists for all refret work, so hell, think of it as a refret.

Essentially, these boys are guitars.

Guitar 905 and 906 – Neck shaping

January 17, 2010

Moving on to the necks, the first step is to install the neck inserts.  I use bolt on necks vs. dovetail joints as they are infinitely more adaptable to future repairs/resets.

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The rough shaping was done a while ago, so after the neck mortise was defined and the inserts installed, the necks are shaped essentially to the final dimensions.  I use a rasp to draw down to the final dimensions, including the heel and end cap.  Fine sanding will be done after the fretboards are installed.

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