Girdis Guitar Finish Work Complete

March 29, 2013

After considerable wait time, the finish work on the Girdis guitar is complete and the box arrived yesterday.  Very nice finish, very nice guitar.

130328finishtop

130328finishback

130328finishbackandneck

130328finishneck

If I can’t take scrutiny I can’t improve

January 27, 2013

I sent my uke to a fellow who applies lacquer finishes to guitars and ukes as a service (read: $$$) to guitar builders who avoid finishing their own.  I got a call last week essentially letting me know the uke wasn’t ready for lacquer application.  I could tell he was a bit nervous having to inform me of this situation.  He was kind enough to say this is typical of the dance he goes through with new clients, but that his interest was only in producing the best finish possible.

He will put post-it notes on the uke with a description of the issue for each post-it.  He implied there would be many post-its.  In the past, I may have felt that this was an insult to my building ability.  But today, I consider it a healthy critique of my process and understanding of how detailed I need to take an instrument before it is ready for finish work.

I’m standing by, awaiting the return of my uke, so I can detail it down to “finish ready”.

Guitar 1202 – Binding and Purfling

January 27, 2013

I have finished installing the binding.  I’ve taken an alternative approach to this guitar.  When purfling the top with Abalam, I have, previously, installed the binding, purfling, teflon, purfling sandwich all at once.  It has been a tricky juggling process which guaranteed binding cracks, gaps, unseated purfling strips, all because I had to weave 4 different layers into the channels which were slathered with glue, then with my third hand (which I don’t have) apply the binding tape to hold it all in place.

This time, I installed the binding solo, and will clean out the glue overage, then drop the purfling, teflon, purfling sandwich into the open channel.

130127purfling

The photo shows the purfling strips with teflon between, and abalam in the channel after the teflon is removed.  Currently, the binding glue is drying, and a variety of cracks are being repaired under clamps.

130127buttgraft


Guitar 1202 – Butt Graft

January 4, 2013

Love to say “butt graft”.  Attached the top, cut off the scarf and installed the butt graft.  Next, binding!

130104top

130104buttgraft

Guitar 1202 – Box On Garth

January 3, 2013

Good news from LMI:  KTM9 water based lacquer has shipped from the manufacturer.  Availability to me starts January 9th.

Did some packing of the uke after fully prepping it for lacquer finish.  I’ve sent it off to Athens, GA for finishing.

The box for the OM aka “Bob” is closed in.  I did neglect to install the electronics, but justified my mistake by saying that I need practice installing these after the fact anyway, so we all say.

First, completed sanding and prepping the back and sides to accept the top.

130103insidethebox

In the past I have wreaked havoc on spruce tops while bracing.  I learned since to mask the top while I’m bracing to avoid dings and dimples.

130103topcheesecake

130103topbracing

Hey, it was from a calendar my WIFE gave me.  The top is all braced and trimmed back ready for installation.

130103toponbox

A couple of hours to dry, then I can cut off the scarf and start thinking about the binding and purfling.

Happy New Year to All

December 30, 2012

This will be my last post of 2012.  Some things were accomplished in 2012, but all in all, the pace of this year’s building has ebbed in relation to previous years.  I could chalk that up to a new career teaching mathematics, but really it’s a case of shifting priorities.  I have endured a few crisis moments all around finishing with spray lacquer.  As reluctant as I was to put down the spray gun, it is for the better.  I cannot continue to subject my families health and my health to the lacquer fumes inherent with nitrocellulose lacquer application.  My options are twofold:  send guitars out for spray services ($500) or procure hard to find water based lacquer and spray with this less toxic alternative.  I’m still on the hunt for water based with mixed results.

I have been working diligently on my uke, Rachel’s parlor and Susan’s OM.  What follows is an except from recent work.

Rachel’s parlor has taken a step forward with neck shaping and fret dot design.

121230back

The fretboards for Rachel’s parlor and Susan’s OM are seen below the beautiful Myrtle back.

121230necks

The parlor neck is on top with the Cocobollo headplate.  The OM neck is shown with the rosewood headplate.

I’ve managed to shape bracing and install the back to the sides as well as lay down the top bracing for the OM.

121230beforetrim

121230aftertrim

The second picture shows the back after the scarf has been trimmed.

121230topbracing

Uke 1201 – Fretboard Installed

November 18, 2012

Uke 1201:  Frets were radiussed then cut to length and placed in a holder.  Except for fret 2 and 11, the frets were hammered into place.

121118fretlaying

The fretboard was dry fit to the neck, and index holes drilled into the 2nd and 11th fret slots to hold the board in place for gluing.

121118fretboarddryfit

Glue was applied to both the fretboard back and neck, then pressed into place using index pins.  The clamping is a big old rubber band wrapped around the neck several times.  The fretboard extention over the body is clamped down with a simple C clamp.

121118fretboardglued

Uke Products Received

November 17, 2012

I’ve got this publishing plugin which supposedly posts my blog entries to Facebook.  It craps out occasionally, so some of my posts go un-Facebooked.  Today, I received a shipment of Uke parts needed to finish the uke.  Bridge, tuners, nut, saddle and frets in the gift box, so I’m about to resume uke finishing.

121111headprefinish

121111ukeprefinish

Uke 1201 – Box constructed

August 28, 2012

The box is constructed, and we have an intact uke.  This morning I removed the kerf clamps.

120828kerf

The back was radiussed to 15′ in a sanding dish.  The back was trimmed to outside the side line and the braces were finish sanded.  Using the uke workboard, the back was glued on and held in place with spool clamps.  It was allowed to dry for 2 hours, then the scarf was removed using a laminate router.

120828backon

Before tackling the binding, I will install a butt graft.  Still pondering the binding options.  Remind self to bind before gluing on fretboard.

Uke 1201 – Dry fit fretboard

August 27, 2012

Finished attaching top and kerfing.  Back bracing is clamped in and glued and home made back reinforcement strips have been glued in.  I tapered the neck and profiled the soundhole end.

120827fretboarddryfit

120827frontview

120827topjoinedtosides

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