June 18, 2009

I’ve been working but not posting.  Here’s an update on the progress of the Koa OM for Beth.

1.  Binding and Purfling.  Had a bit of a mishap with the binding for the back, as the ebony, which was prebent, still cracked severely when installing.  Ordered some new ebony and assured the bend was clean, routed out the old cracked crap and reinstalled binding and purfling for the back.  One small repairable crack occurred, and I was able to create a clean binding rim for both front and back.

Top view with binding installed:

090618top.jpg

Sides:

090618side.jpg

End:

090618end.jpg

2.  Measured neck angle and found it to be a perfect 90 degrees.  Whee.  Used tenon jig to cut out tenon.  This jig is probably in need of new templates as it’s starting to get a bit chewed up.

Jig showing neck hold:

090618tenonjig5.jpg

Jig from cutting end:

090618tenonjig2.jpg

Jig, after cut, from the neck side:

090618tenonjig.jpg

After the cut, dry fit the neck on the body to see the results.  Tenon will be filed to bring neck down flush into mortise, then I will install the neck bolt receivers.

090618neckon.jpg