December 14, 2008

Much dismay over the amount of sanding I need to do to get the KTM-9 lacquered OM Maple ready for buffing.  I sanded with 800 grit until I brought on a premature bout of arthritis.  No progress seemed to be made.  I wasn’t getting down through the “orange peel” no matter how much I sanded.  I went back to 600 grit and the difference was remarkable.  So I went over the neck and body with 600 and got amazingly close to removing all the orange peel and was quite encouraged once again to go on.

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Here’s Hulk after the 600 grit go around waiting for further sanding.  Behind is zebrez, the zebrawood resonator guitar body.

I need to build 2 or 3 16 degree sanding blocks to tackle the fretboard.  As it is maple and needed a lacquer finish, I sprayed with the frets in, and need to get between the frets with the sanding blocks to smooth up.

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(You might notice that the pictures are a bit larger, I’ve compressed less, and like this resolution better.)

The headstock is sycamore, which I’ve learned is closely related to maple.

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I spent some time this weekend collecting the parts I needed to complete my buffing station.  No one seems to carry motor pulleys, but found what I was looking for at Stone Hardware.  Only remaining “thing” for the buffing station is a clamp or spring to pull the motor away from the arbor to tighten the v-belt.

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