Archive for the 'Guitar 1202 – Rosewood OM (Bob)' Category

Resumption

October 22, 2017

I have officially resumed building.  I retired in June from teaching and have ministering to the health care and benefits schlmazel that was necessary to make the transition from employment.  Now that I am enrolled in Medicare and supplemental insurance, I can get care for any workshop mishaps with sharp tools (both power and hand).

I have a parlor, an OM, a ukelele, and a Macaferri style guitar in the final stages of production.  I’m also mentoring my son, William, on the construction of a Stew-Mac faux Stratocaster. 

The parlor (aka 1201) and the OM (aka 1202) have experienced recent neck shaping and fretboard binding.  Most of my recent efforts have been relocating the materials, tools and jigs I use.  Mostly an effort in remembering where everything lives (which bin, which cupboard, which whatever?).  Example:  Last week I remember stumbling on a headstock template which I could use for 1202, yet, where is it?  I put things down, make a mental note, then have great difficulty finding my mental note in my mental cabinet and subsequently spend time swearing at myself. 

The upcomming challenge is to reset the neck for 1202 to remove the 14th fret bulge.  This will require careful chisel work.  I must confess my chisel work is still rudimentary; not at the skill level to which I aspire.

 

William and his Stew-Mac Stratocaster

1202: Rosewood OM with Vine fretboard inlay

Rosewood binding on fretboard for 1201

Ivroid binding for fretboard of 1202.

Guitar 1202 – Binding and Purfling

January 27, 2013

I have finished installing the binding.  I’ve taken an alternative approach to this guitar.  When purfling the top with Abalam, I have, previously, installed the binding, purfling, teflon, purfling sandwich all at once.  It has been a tricky juggling process which guaranteed binding cracks, gaps, unseated purfling strips, all because I had to weave 4 different layers into the channels which were slathered with glue, then with my third hand (which I don’t have) apply the binding tape to hold it all in place.

This time, I installed the binding solo, and will clean out the glue overage, then drop the purfling, teflon, purfling sandwich into the open channel.

130127purfling

The photo shows the purfling strips with teflon between, and abalam in the channel after the teflon is removed.  Currently, the binding glue is drying, and a variety of cracks are being repaired under clamps.

130127buttgraft


Guitar 1202 – Butt Graft

January 4, 2013

Love to say “butt graft”.  Attached the top, cut off the scarf and installed the butt graft.  Next, binding!

130104top

130104buttgraft

Guitar 1202 – Box On Garth

January 3, 2013

Good news from LMI:  KTM9 water based lacquer has shipped from the manufacturer.  Availability to me starts January 9th.

Did some packing of the uke after fully prepping it for lacquer finish.  I’ve sent it off to Athens, GA for finishing.

The box for the OM aka “Bob” is closed in.  I did neglect to install the electronics, but justified my mistake by saying that I need practice installing these after the fact anyway, so we all say.

First, completed sanding and prepping the back and sides to accept the top.

130103insidethebox

In the past I have wreaked havoc on spruce tops while bracing.  I learned since to mask the top while I’m bracing to avoid dings and dimples.

130103topcheesecake

130103topbracing

Hey, it was from a calendar my WIFE gave me.  The top is all braced and trimmed back ready for installation.

130103toponbox

A couple of hours to dry, then I can cut off the scarf and start thinking about the binding and purfling.

Happy New Year to All

December 30, 2012

This will be my last post of 2012.  Some things were accomplished in 2012, but all in all, the pace of this year’s building has ebbed in relation to previous years.  I could chalk that up to a new career teaching mathematics, but really it’s a case of shifting priorities.  I have endured a few crisis moments all around finishing with spray lacquer.  As reluctant as I was to put down the spray gun, it is for the better.  I cannot continue to subject my families health and my health to the lacquer fumes inherent with nitrocellulose lacquer application.  My options are twofold:  send guitars out for spray services ($500) or procure hard to find water based lacquer and spray with this less toxic alternative.  I’m still on the hunt for water based with mixed results.

I have been working diligently on my uke, Rachel’s parlor and Susan’s OM.  What follows is an except from recent work.

Rachel’s parlor has taken a step forward with neck shaping and fret dot design.

121230back

The fretboards for Rachel’s parlor and Susan’s OM are seen below the beautiful Myrtle back.

121230necks

The parlor neck is on top with the Cocobollo headplate.  The OM neck is shown with the rosewood headplate.

I’ve managed to shape bracing and install the back to the sides as well as lay down the top bracing for the OM.

121230beforetrim

121230aftertrim

The second picture shows the back after the scarf has been trimmed.

121230topbracing

Guitar 1002 – Ready for final sanding

July 11, 2012

Both guitar 1002 and the Girdis completion project are ready for final sanding.  This will be a 220 grit finish of every surface in preparation for the sanding sealer, pore filling, lacquer spraying.

120711readyfor220

In other news, I have been working inlays for Guitar 1202’s headstock and Uke 1201’s fretboard.

120711headplatewithshell

I spent a lot of time trying to place the fretboard shell in a random pattern.

120711neckandfretboard

Guitar 1202 – Headstock Shell

July 8, 2012

After careful removal of headstock material, the shell was epoxied in place.

120708epoxyshell

Uke 1201 – Sides Bent, Top and Back Joined

July 5, 2012

The top and back have been joined, and the rosette installed.

120705topandback

120705rosette

Sides have been bent (yes, koa burns easily), and installed into the holder.

120705sidebend

120705sideholder

Today, I expect to receive more graphite rods which will be inserted into the neck.

I also tackled routing out the channel for the shell for the headstock for Guitar 1202.  The yellow tempera was painted on to show the scoring of the edge for an easy visual of how far to rout out.

120705shellchannel

Guitar 1202 and 1203 plus Uke 1201

July 3, 2012

Did a little neck work today on Uke 1201.  I used the table saw to cut the spanish heel slots and to nibble away at the heel profile.

120704nibbledneck

Also for both 1202 and 1203, I installed the rosettes.  The OM has a teflon strip which is removed before pressing in the abalam.  The parlor has a pre-manufactured herringbone.

120704rosettes

The abalam is pressed into the gap left by the teflon then flooded with CA glue.  The shell shown below will be added to the headstock to mirror what’s on the fretboard.

120703rosetteandheadinlay

Before routing out the channels for the headstock shell, the plate has been glued to the headstock.

120703headplate

July 2012: A Summer Plan

July 2, 2012

Welcome to summer.  I am making plans for making progress.  This summer, I have few commitments and grand plans.  I spent several hours cleaning and organizing in preparation for dedicated building time.  Over the past months, I have allowed my workshop to gather clutter and for the garage to collect dust and debris.  The shop has been decluttered and I have located and made an inventory of all things which are required for the 5 guitars and 1 uke which are under construction.  I gutted the garage, loaded the truck for a dump run, swept and vacuumed and repositioned all the power equipment.

120702garagewas

Rob Girdis Parlor – The snakewood bridge has been rough shaped and awaits finishing.  The tuners have arrived and all additional components for completion have been procured.  Once Guitar 1002 is ready for the spray booth, this guitar will be sealed, filled, then lacquered.

120520gotohebony

120520snakewoodbridge

Guitar 1002 – Frets are installed and finish sanding has begun.  Every day I do a bit more, until I can’t stand it any longer.  It’s oh so close to being ready for the spray booth.  I’m at that stage where I think I’ve got it fair and square, but there’s always more sanding to be done.  I must resist the urge to finish it as is, yet dogged by future regret.

120702fairandsquare

Guitar 1201 – Necks for 1201 and 1202 have been chanelled for truss rods and graphite stabilizers have been epoxied in.  The top has been braced, and braces (mahogany) for the back have been preshaped for installation.

120702topbracing

120702carbonneckinserts

Guitar 1202 – Top joined after planing down to .110″.  Next step install rosette and cut soundhole.  Then bracing then box construction.

120702topjoin

Guitar 1203 – Top join is next.  Awaiting ordered graphite bars for the neck.  Once the Myrtle (1201) comes out of the mold, I’ll be able to thickness the sides and bend.  This will be a double cutaway, and my thinking is I’ll build inserts for the mold.

Uke 1201 – Only the neck has been tackled.  I’ll look for idle gaps between steps of above guitars to thickness/join the back and top followed by thickness/bend the sides.

There’s no end to what I can work on additionally.  I have a dovetail repair, some ziricote screaming to be a guitar, some master grade walnut, some bubinga for a uke, and some ovangkol.  And….there’s several exploratory repairs that I owe to friends.  All this to do before Guitar Camp Week 3, August 11th.


Next »