Uke Lacquer – Fretboard Markers – Lava Light

November 30, 2011

Let’s start with the Lava Light.

111030lavalight

After William left for UW, several items which I coveted were left behind.  Lava Light (or Lamp)!

I mapped out a schedule for the completion of Uke 1101, and it is possible to complete before I go to Salt Lake for Thanksgiving.  It will be a bit tricky to continue working on the uke while the lacquer is curing.  Today, I finished the 8th coat of lacquer, with an intention of putting on 20 coats.  Tomorrow I’ll add 4 more coats.  Coincidentally, I am adding coats to the Bubinga uke, and after tomorrow’s application, it will have 24 coats.

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This is the back of the Bubinga.

111030toplacquered

111030headlacquer

Between coats I attached the fret markers to the Hybrid’s fretboard and the Thorn and Vine to 1202 (Bob).  The shell is glued to the surface with white glue.  I will score a border around the glued shell, then pop off the shell in preparation for routing a channel.

111030thornandvine

Uke 1101 – Resumed

October 24, 2011

Teaching has been wiping me out.  I have been immersed in such a way that my building opportunity was minimal.  I will be visiting Salt Lake for Thanksgiving, and I would like to have my sister’s uke finished by then.  It is completely possible as I am at the finishing stages.

The original uke has been sitting waiting for additional lacquer coats, so it’s part of the deal.

111024ukestosprtay

The koa is ready to accept the first coat (sanding sealer) and the bubinga is ready for coat number 15.

111024porefiller

The pore filler is a brown base so initially alters the color.  After it is applied a squeegee is used to scrape it off, hopefully leaving behind a smooth surface.  It will be scuffed down to remove any haze on the surface of the wood/purfling/binding.  It may require a second application if the pores are not fully filled.

The koa with its first coat of sanding sealer.  After scuffing the finish smooth, pore filler is applied.


Guitar 903 – Out the door!

September 4, 2011

Devin and I finished his guitar yesterday.  Finished enough to where I could send it home with him.  Boy howdy, does that guitar sound good.  Strong balanced tone and damn if I didn’t get the fret leveling done right the first time.  Maybe all that practice has proven useful.

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110904devinback

Devin will need to bring it back to apply finishing cosmetic touches.  Polish the nut and saddle, dress and polish the frets, blacken the fretboard, install a strap peg and the pick guard.

Guitar 1202 – New Rosewood OM

September 4, 2011

I received a deposit to get this guitar started.  This will be an Indian Rosewood OM with fancy shellwork.  The fretboard will be inlaid with a thorn and vine MOP and paua.

110904thornandvine

Regroup – Laying Out What’s Next

August 22, 2011

The past year has gone by rapidly and I have engaged in many endeavors which little resembled guitar building.  I started and completed a program which garnered me a secondary teaching certificate.  I have accepted a job as a High School math teacher, and my first day with the students is September 7th.  All my concentration on becoming a math teacher has eaten into my time building guitars.  My 2011 output has been well below my previous years, yet I still continued to gain commissions for guitars and ukes and have created quite a backlog.

I realize that I need to analyze and prioritize my pending work and set out a semblance of a plan to organize.

Uke 1001 – Bubinga Tenor: This, my first uke, has been sitting with 12 coats of lacquer, waiting to accept more lacquer.  My original intention was to piggy back on the lacquer work for Uke 1101.  Once the lacquer has been applied and cured, I will be able to quickly finish with the following:  Install bridge, saddle, nut, end pin and tuning machines.  Level frets and do setup.

Uke 1101 – Koa Tenor: I have taken this uke on a grand tour, displaying it at a cousin reunion and guitar camp.  It needs minor filing of the binding, a bit more neck shaping, then aggressive final sanding before the sanding sealer, pore filling, and application of lacquer (together with Uke 1001).  This uke, for Cynthia, is priority number 1, and I intend to start back on Tuesday of this week.

New:  Uke 1201 – Koa Tenor 2: I have all components on hand to build another Koa Tenor Uke.  A man has to build himself a uke.  This lands as priority number 5.

Guitar 903 – Walnut OM: Devin’s guitar (my apprentice).  Devin took the summer off and only recently has returned to finish his guitar.  The bridge is mounted, and the remaining work includes saddle shaping, bridge shaping/notching/installing, fret leveling/polishing/truss rod tweaking culminating in stringing and setup.  He is days away from walking home with his finished guitar.

Guitar 1002 – Hybrid Cutaway: I have been ignoring the ukes by dabbling away with this Macaferri style nylon string cutaway for Jim.  I have been shaping the neck and heel and dreaming of bending the cutaway side for the past months.  Before I proceed I need to resolve the dimensions of the neck, and how the cutaway will join and transition into the neck heel.  The top and back are braced but still need further shaping/sanding before I’m ready to join the neck to the top for insertion into the new workboard.  This work is priority number 2.

New:  Guitar 1201 – Myrtle Parlor: I have a gorgeous piece of California Myrtle which will be the showcase for a new parlor for Rachel.  I already have an Engleman Spruce top which has been joined with rosette installed.  I have all components on hand and still need to decide appointments.  Priority number 3.

New:  Guitar 1202 – Indian Rosewood OM: This guitar has been commissioned by Susan as a gift for Bob.  Gonna get that name Bob into the fretboard inlay design somehow.  I always wanted to inlay the word Bob.  This, along with guitar 1203 are priority number 4.

New:  Guitar 1203 – Devil Parlor: I call this the Devil Parlor as it will have a double cutaway.  This is a commission for Emily and shares priority number 4 with Guitar 1202.  I’m using Peruvian Walnut and Engelman Spruce.  I’m considering a black lacquer back and sides and am going to attempt a sunburst top.  Ivroid binding.  Somebody tell me how I’m going to do that please.

I have numbered the new instruments with a 12 prefix, anticipating that these will be completed in 2012.

Still on hand, and available for future guitars:  Sitka Spruce, Bearclaw Sitka Spruce, Ziricote, Ovangkol, Master Grade Claro Walnut (2 sets).

Em’s Guitar – Some Design Ideas

August 14, 2011

Niece Emily has commissioned a guitar.  She wants a small guitar that is “cool”.  I’ve got some ideas, and I will pass them by her little by little and eventually we will come up with a “cool” guitar.  I’m starting with a parlor as the model, with deviations that suit her style.  Here’s a first cut at a design.


Guitar 903 – Finish Line

August 14, 2011

Devin dropped in today to start to put the finishing touches on his Walnut OM.  It’s been several weeks since this guitar has been addressed as summer has messed up both out schedules.  Today we set the neck, shaped the saddle and the nut, and installed the tuners.  He’s returning on Friday to mount the bridge and dress the frets.



Neck jig – Box balloon

July 9, 2011

Just a heads up on a few new jigs/techniques.  In order to keep dust and such out of the box during final sanding and prep, I blew up a balloon while dangled in the box, then tied it off.

110709balloon

I am now using a recently completed neck shaping jig.  It’s just a vise mounted platform that allows me access to shave and shape the neck.

110709neckjig

Back from Alaska

July 8, 2011

I just returned from 12 days in Alaska, touring in an RV with Carol and William.  I did miss working in the shop, and have some serious catching up to do.  I recently purchased plans to build a CNC machine platform.  I’m not sure what I’ll use the CNC for, but I’ve got some ideas about neck shaping that might come to fruition.

Next Thursday I will be traveling to Lava Hot Springs for a cousin reunion.  There was a germ of an idea that I would have my sister’s uke ready for delivery, but it looks iffy.  I’ll still schlep a bunch of finished ukes and we can have a uke-fest anyway.

The summer will be busy with diversions from building, and I’ll have to squeeze in shop time between excursions.  Lava Hot Springs next week, then Ste. Agathe, followed by Guitar Camp (www.psgw.com).  I’ll have some time in August after camp before I attend training for my new job (High School Math Teacher!), then volunteering for the Boeing Classic golf tourney as a walking scorer.  School starts September 7th.

Jigs and Workboards

June 20, 2011

Working on jigs and workboards today.  I’ve decided to create a neck shaping jig, simply a platform to clamp the neck to so I can stick it in the vise and have clearance to shape the backside of the neck and heel.

110620negjig

I’ve continued to fine tune the Hybrid workboard.  First step was to hollow out the surface to a 28′ radius to compensate for the bridge area bulge.  I marked a few elevation lines as guides.

110620workboardtopography

I used a router with a rounded bit set to 4mm depth for the center, then dropping 1mm for each of the next elevation lines until the final shelf was routed to a depth of 1mm.

I used the table saw to complete the slots from the edges in toward the center where the dowel clamps go.

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Finally, a tripod stand was mounted to the back for resting on the workbench or clamping into the vise.

110620workboardstand

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