Uke 1101 – Koa Tenor, Neck Construction

April 10, 2011

It’s time to take on the new uke.  The first uke is curing, and will be completed in about two weeks.  I’ve blocked up the neck, and sketched in the profile, taper, and heel cutouts.

110410necknibbled

This pic shows the cutouts for the side insertion and the heel shaped with a nibbling jig on the table saw.

110410necktapered

The heel block portion which is inside the uke has been shaped and trimmed.  The headstock and neck have been trimmed to approximate thickness.  Next step will be to taper.

Guitar 903 and 1001 Lacquered

April 10, 2011

Guitar 903, the Walnut OM, and Guitar 1001, the Koa Dreadnought, have received their fair share of lacquer coats (12 to 20) and are resting for two weeks to cure.

110410lacqueredtocure

110410lacqueredbody

110410lacqueredtocure

The lacquer needs at least two weeks to develop a hardness which is appropriate for the final knockdown and buffing.  Neck install, bridge install and setup will finalize.

What is it?

March 19, 2011

Rachel returned from China/India Tuesday and she brought me a present.

110319chinainstrument_0

She’s not sure what it’s called, so what’s it called?  I need to restring, and I’m not sure what the bridge orientation should be.

Today I added more lacquer coats to the koa dreadnought (6 of 12) and the uke (9 of 12).  The uke is a disaster.  It became dislodged from the spray booth bracket and fell to the cement causing a reasonable amount of damage, including pebbles throughout the wet lacquer coat, a chip out of the headstock, and a segment of binding with road rash.  Oh well, file it down, keep going.  Thank god this is just a “test uke”.  I’m sure it will sound lovely, but it will look like shit.

I’m also refinishing a headstock on an eBay purchased Fender koa uke.

110319fenderhead

I have some aerosol nitrocellulose that I am using to refinish this headstock.  It’s got 4 coats now, and I’ll probably go as far as 10.

I devised a little jig for drilling holes in my uke bridges.  I’m going to use bridge pins with strings secured inside the body with bone beads.  I’ll get a picture up later of the string beads.

110319bridgejig

Guitar 1001 – 3 of 12 Lacquer Coats

March 18, 2011

Today is a day off school, so I’m spraying.  I’ve applied the 9th coat to the uke and the walnut OM, and the third coat (of 12) on the koa dreadnought.  It’s looking fine, after an exceptionally well executed pore filling step.
110318firstcoat

Guitar 1001 – Pores Filled, Ready for Lacquer

March 13, 2011

I knocked down the pore filler on the koa dreadnought.  After sanding and scraping the binding to clear off the pore filler haze, we’re ready to start the lacquer application regimen starting tomorrow.

110313backfilled

I must say, this pore filling process worked beautifully.  The surface is mirror smooth.

110313sidefilled


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